Cable Coating Precision Cross Head System

Engineered cross heads delivering superior coating concentricity, minimal compound waste, and rapid tooling replacement for wire insulation.

Concentricity

± 0.01 mm

Quality Standard

ISO Grade

Warranty & Service

Manufacturer Direct

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Direct engineering assistance from Ganesh Sutar & team for custom layout integration.

Machine Overview & Operating Principle

ITG Cross Heads provide the ultimate industrial solution in cable insulation and sheathing concentricity. Engineered with streamlined internal flow channels, our cross head designs eliminate dead zones where polymer degradation and burning can occur, guaranteeing consistent wall thickness across variable line speeds.

Equipped with fine-thread centering bolts and rapid-clamping tooling holders, operators can achieve fast concentricity alignment with minimal trial-and-error scrap, significantly improving plant productivity during diameter and color changeovers.

Engineering Highlights & Features

Hydrodynamically streamlined polymer flow channels preventing melt degradation
Four-point micro-metric centering bolts for swift, micron-level concentricity calibration
Engineered for high mechanical pressures during high-viscosity compound extrusion
Quick-change die and tip clamping system reducing changeover downtime
Uniform cartridge heater arrangement ensuring balanced circumferential heat distribution

Technical Specifications

Cable Core Diameter Range	0.5 mm to 35 mm
Die Diameter Capacity	Up to 45 mm
Operating Pressure	Up to 500 Bar
Heating Type	High-density cylindrical heating bands with thermocouple wells
Body Metallurgy	Special hot-work die steel, heat-treated and polished